Skip To Content

Sortation, Validation, Testing & Rework

Sortation, Testing, Validation & Rework Rapid Response

Quality Containment Built for Speed, Control, and Recovery

Rapid quality containment, inspection, testing, rework, and reclamation support built to protect production flow and customer commitments.

Quality issues do not stay contained on their own. One suspect lot can turn into missed shipments, line-down risk, customer escalation, supplier disputes, and internal teams pulled away from the work they should be doing. RELY supports manufacturers with sortation, testing, validation, rework, and reclamation services that help contain quality issues quickly, recover usable product, and keep production moving.

4-Hour Fastest Deployment 61M+ Parts Processed Annually ISO 9001:2015 Certified On-Site & Off-Site Capable
Where RELY Fits

Quality Support That Takes Pressure Off Your Operation

Quality issues create pressure fast because the clock starts immediately. Production still needs parts. Customers still expect shipments. Suppliers need clear feedback. Internal teams need accurate data. Leadership needs to know whether the issue is contained or spreading.

RELY gives manufacturers a controlled outside partner for quality work that needs speed, scale, documentation, and discipline.

RELY Supports
  • Supplier Quality Issues
  • Suspect or Mixed Lots
  • In-Process Escapes
  • Customer Returns or Complaints
  • Line-Down or Near Line-Down Risk
  • High-Volume Visual Inspection
  • Functional Testing & Validation
  • Controlled Rework or Configuration Fixes
  • Reclamation & Component Recovery
  • Daily Reporting & Customer Communication
Sortation & Containment

Built for Fast, Controlled Response

Containment only works if it happens quickly and stays controlled. RELY deploys trained teams to sort, inspect, segregate, and report on suspect product so conforming parts can keep moving and nonconforming parts are controlled.
Fastest Deployment
4 Hours
From call to boots on the floor
Peak Single-Week Volume
4.5M
Parts processed in a single week
Annual Throughput
61M+
Parts processed annually
01
Visual Inspection
02
Dimensional Checks Against Defined Criteria
03
Go/No-Go Inspection
04
Lot Segregation
05
Defect Identification & Classification
06
Supplier-Billed Containment Programs
07
Customer-Specific Sorting Instructions
08
On-Site Containment at Your Facility
09
Off-Site Containment at RELY
10
Daily Shipment Support
Testing & Validation

Verified Before Product Moves Forward

You cannot release product unless you know it works. In a containment event, you need that answer fast — and you need it documented clearly enough to support customer, supplier, and internal decisions. RELY performs electrical, mechanical, and functional testing based on your requirements, your fixtures, or RELY-built setups.

01
Functional Validation
02
Electrical Testing
03
Continuity Testing
04
Resistance Testing
05
Hi-Pot Testing
06
Surge Testing
07
Mechanical Checks
08
Dimensional Verification
09
Fixture-Based Testing
10
Pass/Fail Segregation
11
Batch & Lot Documentation
12
Unit-Level Traceability
Controlled Rework

Recover Product Without Creating New Risk

Not every nonconforming product needs to be scrapped. The key is controlled, documented recovery. RELY performs rework to approved work instructions, engineering disposition, or customer-defined requirements. Once rework is complete, product is inspected, tested, and validated before release.

Rework Capabilities
  • Wiring Corrections
  • Component Replacement
  • Labeling Updates
  • Marking Corrections
  • Retrofits
  • Configuration Fixes
  • Assembly Adjustments
  • Packaging Corrections
  • Customer-Approved Repair Steps
  • Re-Test & Final Verification
Defect Data Captured
  • Defect Codes
  • Photos
  • Counts by Defect Type
  • Lot Traceability
  • Operator or Station-Level Data
  • Containment Status
  • Rework Status
  • Release Status
Reclamation & Value Recovery

Recover What Can Be Saved

When product cannot ship as-is, that does not automatically mean the value is lost. RELY supports reclamation programs that help manufacturers recover usable components, reduce scrap, and preserve material value during quality events, product changes, or returned-goods programs.

01
Disassembly of Assemblies or Finished Goods
02
Separation of Usable & Scrap Components
03
Component Recovery
04
Return-to-Stock Preparation
05
Inspection of Recovered Materials
06
Repackaging & Relabeling
07
Material Segregation
08
Scrap Documentation
Quality & Reporting

Audit-Ready Documentation and Clear Visibility

Speed matters, but speed without control creates more risk. RELY operates sortation, testing, validation, rework, and reclamation programs with documented processes, trained teams, defined criteria, and traceable results.

Our Quality Approach Includes

Process Discipline

  • Documented Work Instructions
  • Inspection Standards and Visual Criteria
  • Training Records
  • Nonconformance Tracking
  • Lot-Level Traceability
  • Containment Logs
  • Daily Production and Fallout Reporting
  • Escalation Paths for Unclear Defects
  • Photo Documentation
  • Customer or Supplier Reporting Support
Reporting Can Show

Clear Visibility

  • How Many Parts Were Inspected
  • How Many Passed
  • How Many Failed
  • What Defect Types Were Found
  • Which Lots Were Affected
  • What Product Was Released
  • What Product Remains on Hold
  • What Needs Customer or Engineering Disposition
Lifecycle & Scale Support

Built for Rapid Response and Sustained Support

Some quality events require immediate containment. Others require sustained support over weeks, months, or ongoing supplier programs. RELY can support both. As volume changes, we scale through trained operators, defined workflows, documented inspection criteria, and clear production reporting.

01

Rapid Deployment

02

On-Site Containment Teams

03

Off-Site Containment & Processing

04

Daily Shipment Capability

05

High-Volume Inspection & Sorting

06

Short-Term Surge Support

07

Ongoing Supplier Quality Support

08

Flexible Staffing for Changing Volumes

09

Structured Handoff & Communication

Why It Matters

Stabilize Quality Issues Without Stopping Production

Quality events do not have to shut down your operation. RELY helps manufacturers contain issues quickly, recover usable product, maintain production flow, and protect customer relationships while the root cause is being addressed.

Without RELY

Absorbing It Internally

  • x Quality issues create downstream disruption and internal fire drills
  • x Production teams get pulled into containment and inspection activity
  • x Supplier issues consume skilled labor and operational attention
  • x Problems caught late increase scrap, downtime, and customer risk
  • x Containment work competes with core production for time and resources
With RELY

A Disciplined Quality Partner

  • Containment, testing, and rework are handled by a structured external team
  • Internal operations stay focused on production and customer delivery
  • Supplier-driven issues are addressed faster with controlled execution
  • Earlier issue identification helps reduce downstream disruption and cost
  • Production continuity improves without overloading internal resources
Our Approach Is Built On

Discipline Under Pressure

Rapid Response Clear Inspection Criteria Documented Work Instructions Trained Operators Structured Sorting & Testing Controlled Rework Lot-Level Traceability Daily Reporting ISO 9001-Certified Quality On-Site & Off-Site Support
01 Response
4-Hour
Fastest
Deployment
Boots on the floor, fast
02 Peak Week
4.5M
Parts Processed
In One Week
High-volume surge capability
03 Annual Volume
61M+
Parts Processed
Annually
Sustained containment capacity
04 Standard
ISO 9001:
2015 Certified
Quality System
Audit-ready by design
Let’s Talk

Need Quality Containment Support?

If you are dealing with a quality issue, customer escalation, supplier defect, or potential line-down situation, do not wait. We can mobilize quickly, contain the issue, recover usable product, and help you get back to shipping.

Talk to RELY About Sortation & Rework