Production cells and staged material on the RELY floor in Menomonee Falls

RELYContract manufacturing·Menomonee Falls, WIISO 9001:2015 certified

Contract Manufacturing & Assembly Services

Remove the operational bottlenecks that cap growth.

RELY Contract Manufacturing runs contract assembly, part sorting and inspection, kitting and contract packaging, and production transfer programs from Menomonee Falls, Wisconsin. We help manufacturers move defined work out of production bottlenecks, with documented requirements, quality controls and a clear operating handoff.

Urgent sortation and containment: RELY responds within one business hour.

Production cells · RELY floor, Menomonee Falls

Results from RELY programs

Proof across assembly, kitting, packaging and recovery.

Space · No. 20

700 hrs

Customer assembly hours saved in the first three months, plus 2,000 sq ft of production space freed, when a water heater manufacturer moved subassembly to RELY. Read the case

Kitting · No. 11

300,000

Hardware installation kits completed through one coordinated program: packaging, prebuild, assembly and scheduled releases for a national industrial distributor. Read the case

Packaging · No. 10

30,000+

Variety packs with zero customer-reported pack-mix errors, March to September 2026, for a warehouse-club beverage launch. Read the case

Recovery · No. 15

91.1%

Of held material returned to usable inventory by an embedded on-site quality team at a molding operation. Read the case

Each figure comes from the named program and period. Results are not a guarantee for another program. All 16 case studies

Customer programs

A sample of the companies RELY works with.

  • Rosti
  • ITW
  • Odyssey Functional Energy
  • Kobalt
  • Phoenix
  • Husco
  • Rubies
  • Modine
  • OneTouchPoint
  • Sussex Injection Molding
  • Komelon
An operator at an assembly station on the RELY floor
Assembly cell · RELY floor

Where the work runs

A plant within your plant. Or ours.

RELY runs defined work inside a customer or supplier facility under our on-site labor model, in RELY’s Menomonee Falls facility, or both. RELY manages the contracted work: supervision, training, work instructions, quality checks and reporting. It is not a staffing model where your team supervises extra people.

On-site example: inside a Wisconsin injection molder, RELY ran two-shift food-storage kitting with a RELY lead on each shift. When a labeling requirement was added mid-run, a 1,120-kit labeled validation run passed audit before full-rate restart, and the delivery timeline held: 132,115 kits from January 13 to June 10, 2026. Read the on-site case

Eight industries RELY supports

Networks: member of IPC, MEMA, MichAuto, Food & Beverage Wisconsin, MMAC and the Waukesha County Business Alliance. Leadership participates in Vistage, Executive Agenda and The Paranet Group peer groups.

How RELY builds its teams

How programs start

From quote to scale.

RELY follows a structured process designed to move programs from quote to stable execution with clarity, control and speed.

  1. Scope requirements

    We define requirements, volume, timing, materials, quality needs, procurement considerations and operating constraints so the quote reflects execution reality.

  2. Engineer the solution

    We build the process, labor approach, quality controls, procurement strategy and the right mix of equipment, automation, fixtures and tooling.

  3. Control the launch

    We validate details, align documentation, secure materials, implement controls and ramp with discipline from the first build.

  4. Scale with confidence

    As demand grows or requirements change, we scale with the structure needed to keep supply, production and performance aligned.

Quality, communication, speed

No surprises is a process, not a promise.

01 · Quality

Written criteria. Trained, signed-off operators.

ISO 9001:2015 certified for contract manufacturing and assembly, with documented work instructions at the cell, defined inspection steps and layered process audits.

02 · Communication

One contact. Reporting on your cadence.

Each program has an identified primary contact and KPIs agreed around the work, so nobody in your plant chases status.

03 · Speed

One business hour on urgent sortation.

RELY responds to urgent sortation and containment inquiries within one business hour. Deployment and completion timing depend on the scope.

Proof behind the process

Sortation | Calendar 2025

62M+

Parts processed through RELY sortation and containment programs in 2025

Sortation | Historical Peak Week

4.5M

Parts processed through sortation in a single peak week. A documented peak, not a weekly capacity commitment

Facility

52K

Square feet in Menomonee Falls, WI

Quality system

ISO 9001:2015

Certified for contract manufacturing and assembly. View certificate (PDF)

From RELY production records and the Amtivo ISO 9001:2015 certificate (No. 263741, valid through March 19, 2027). Sortation volume does not indicate assembly capacity; capacity is evaluated per program.

Inside RELY

See what “Owned by RELY” looks like.

Processes are easier to trust when you can see how the work actually runs. Step inside RELY’s Menomonee Falls operation and see the people, production cells, training, quality controls and manufacturing programs behind the website.

Inside RELY Contract Manufacturing | Menomonee Falls, Wisconsin0:26 · Production-floor sound · No narration

The equipment matters. So do the systems around it.

RELY builds manufacturing programs around documented work instructions, trained people, defined quality controls, clear ownership and communication. That operating discipline is what allows work to move from launch into repeatable production and scale.

About the facility

RELY Contract Manufacturing operates from a 52,000-square-foot manufacturing facility in Menomonee Falls, Wisconsin. RELY supports contract assembly, part sorting and inspection, containment, kitting, contract packaging, value-added and production-transfer programs, including electrical assembly, using documented work instructions, trained operators and defined quality controls.

Video description

A 26-second continuous walkthrough of RELY’s production floor in Menomonee Falls, Wisconsin, with production-floor sound and no narration. It opens at a wire harness cell, where two operators build and stage cable assemblies at a stainless bench beside guarded equipment with light curtains and printed visual instructions posted at the station. The camera then moves across the main floor, past more production cells, color-coded totes and cartons staged on pallets, pallet racking and operators working at assembly and packing tables. It continues through an equipment area with benchtop presses and wire-processing equipment and ends at a table of completed wire harnesses beside RELY’s contract assembly display boards.

PVC intake, exhaust and condensate subassemblies staged for kitting
PVC subassemblies · Case No. 20

Featured case · No. 20

A manufacturer tripling sales moved subassembly off its main line.

A fast-growing water heater manufacturer was pulling its most experienced assemblers off the main line to build PVC subassemblies. RELY took over subassembly production and component procurement, and shipped kits ready to crate with the customer’s QC checklist.

2,400+
Subassemblies produced per month
2,000
Sq ft of customer production space freed
700
Assembly hours saved in the first three months
21
Kit configurations managed

Source: RELY Case Study No. 20. Figures apply to this program only.

The same idea at different scales: 300,000 kits through one coordinated program and 30,000+ variety packs with zero customer-reported pack-mix errors.

How relationships grow

Start with one problem. Expand through execution.

Most RELY relationships begin with one defined job: a transfer, a recovery, a kit family. The larger program is earned by running that job well. Scope, minimums and commitments are set for each program.

Assembly transfer · No. 13

One mask assembly transfer became seven product lines.

Production ran at RELY in under four weeks from go-ahead. The same customer then moved six more product lines: 210,689 units across seven lines, April 2021 to August 2022. Read the case

Recovery to on-site kitting

A three-day recovery job led to a two-shift kitting program.

A Wisconsin injection molder first sent 5,498 held assemblies to RELY for recovery. That job built the trust behind the managed kitting program RELY later ran inside its plant. See the plastics story

Appliance switch lines

One hard-to-staff line moved to RELY. Two more followed.

RELY ran an appliance switch assembly line in the customer’s plant, then moved it to RELY. Two years later, two more switch lines moved in. Read the program

Floor space & production transfers

What needs to move before your next investment can fit?

When a new line, press or product needs the room, established assembly, legacy production or service parts can move to RELY under a documented transfer plan. Tooling, BOMs, work instructions and required approvals move with it. Formal approval stays with you and your customer.

What can move

  • Inventory and open demand
  • Customer-owned equipment and tooling
  • Work instructions, BOMs and test requirements
  • Production knowledge

How supply is protected

Depending on the program: pilot builds, staged product transfers, parallel production, advance inventory, first-article approval, run-at-rate validation and defined cutover gates.

Case No. 21: legacy program transfer

Space released in documented programs

No. 20: 2,000 sq ft of customer production space freed when subassembly moved to RELY. Read the case

Appliance switch line: after the line moved to RELY, the customer installed three new molding presses in the freed space. Read the program

Don’t write an RFQ yet. Send what you have.

A drawing, a sample, a photo or a short description of the work is enough to start. A complete RFQ is not required for an initial fit review. Need an NDA first? Tell us and we start there.

General: 262.276.0050 · info@relycm.com · Parts on hold: 262.853.1634