Production cells and staged material on the RELY floor in Menomonee Falls

RELYContract manufacturing·Menomonee Falls, WIISO 9001:2015 certified

Contract Manufacturing & Assembly Services

Remove the operational bottlenecks that cap growth.

RELY Contract Manufacturing manages assembly, wire harness, part sorting, rework, kitting and fulfillment programs from Menomonee Falls, Wisconsin. We help manufacturers move defined work out of production bottlenecks, with documented requirements, quality controls and a clear operating handoff.

Urgent sortation and containment: RELY responds within one business hour.

Production cells · RELY floor, Menomonee Falls

Customer programs

A sample of the companies RELY works with.

  • ITW
  • Husco
  • Kobalt
  • Komelon
  • Modine
  • Odyssey Functional Energy
  • OneTouchPoint
  • Rosti
  • Rubies
  • Sussex Injection Molding

How programs start

From quote to scale.

RELY follows a structured process designed to move programs from quote to stable execution with clarity, control and speed.

  1. Scope requirements

    We define requirements, volume, timing, materials, quality needs, procurement considerations and operating constraints so the quote reflects execution reality.

  2. Engineer the solution

    We build the process, labor approach, quality controls, procurement strategy and the right mix of equipment, automation, fixtures and tooling.

  3. Control the launch

    We validate details, align documentation, secure materials, implement controls and ramp with discipline from the first build.

  4. Scale with confidence

    As demand grows or requirements change, we scale with the structure needed to keep supply, production and performance aligned.

Quality, communication, speed

No surprises is a process, not a promise.

01 · Quality

Written criteria. Trained, signed-off operators.

ISO 9001:2015 certified for contract manufacturing and assembly, with documented work instructions at the cell, defined inspection steps and layered process audits.

02 · Communication

One contact. Reporting on your cadence.

Each program has an identified primary contact and KPIs agreed around the work, so nobody in your plant chases status.

03 · Speed

One business hour on urgent sortation.

RELY responds to urgent sortation and containment inquiries within one business hour. Deployment and completion timing depend on the scope.

Sortation | Calendar 2025

62M+

Parts processed through RELY sortation and containment programs in 2025

Sortation | Historical Peak Week

4.5M

Parts processed through sortation in a single peak week. A documented peak, not a weekly capacity commitment

Facility

52K

Square feet in Menomonee Falls, WI

Quality system

ISO 9001:2015

Certified for contract manufacturing and assembly. View certificate (PDF)

From RELY production records and the Amtivo ISO 9001:2015 certificate (No. 263741, valid through March 19, 2027). Sortation volume does not indicate assembly capacity; capacity is evaluated per program.

Inside RELY

See what “Owned by RELY” looks like.

Processes are easier to trust when you can see how the work actually runs. Step inside RELY’s Menomonee Falls operation and see the people, production cells, training, quality controls and manufacturing programs behind the website.

Inside RELY Contract Manufacturing | Menomonee Falls, Wisconsin0:26 · Production-floor sound · No narration

The equipment matters. So do the systems around it.

RELY builds manufacturing programs around documented work instructions, trained people, defined quality controls, clear ownership and communication. That operating discipline is what allows work to move from launch into repeatable production and scale.

About the facility

RELY Contract Manufacturing operates from a 52,000-square-foot manufacturing facility in Menomonee Falls, Wisconsin. RELY supports contract assembly, wire harness and cable assembly, part sorting and containment, kitting, packaging, fulfillment and production-transfer programs using documented work instructions, trained operators and defined quality controls.

Video description

A 26-second continuous walkthrough of RELY’s production floor in Menomonee Falls, Wisconsin, with production-floor sound and no narration. It opens at a wire harness cell, where two operators build and stage cable assemblies at a stainless bench beside guarded equipment with light curtains and printed visual instructions posted at the station. The camera then moves across the main floor, past more production cells, color-coded totes and cartons staged on pallets, pallet racking and operators working at assembly and packing tables. It continues through an equipment area with benchtop presses and wire-processing equipment and ends at a table of completed wire harnesses beside RELY’s contract assembly display boards.

PVC intake, exhaust and condensate subassemblies staged for kitting
PVC subassemblies · Case No. 20

Featured case · No. 20

A manufacturer tripling sales moved subassembly off its main line.

A fast-growing water heater manufacturer was pulling its most experienced assemblers off the main line to build PVC subassemblies. RELY took over subassembly production and component procurement, and shipped kits ready to crate with the customer’s QC checklist.

2,400+
Subassemblies produced per month
2,000
Sq ft of customer production space freed
700
Assembly hours saved in the first three months
21
Kit configurations managed

Source: RELY Case Study No. 20. Figures apply to this program only.

Production transfers & service parts

Moving a product line, a legacy program or service parts?

Service parts, aftermarket programs and legacy production are strong fits when those products still matter to your customers but no longer belong on your main line. Tooling, BOMs, work instructions and required approvals move under a documented transfer plan. Formal approval stays with you and your customer.

What can move

  • Inventory and open demand
  • Customer-owned equipment and tooling
  • Work instructions, BOMs and test requirements
  • Production knowledge

How supply is protected

Depending on the program: pilot builds, staged product transfers, parallel production, advance inventory, first-article approval, run-at-rate validation and defined cutover gates.

Case No. 21: legacy program transfer

An operator at an assembly station on the RELY floor
Assembly cell · RELY floor

Where the work runs

A plant within your plant. Or ours.

RELY runs defined work inside a customer or supplier facility under our on-site labor model, in RELY’s Menomonee Falls facility, or both. RELY manages the contracted work: supervision, training, work instructions, quality checks and reporting. It is not a staffing model where your team supervises extra people.

Industries RELY supports

Networks: member of IPC, MEMA, MichAuto, Food & Beverage Wisconsin, MMAC and the Waukesha County Business Alliance. Leadership participates in Vistage, Executive Agenda and The Paranet Group peer groups.

How RELY builds its teams

Don’t write an RFQ yet. Send what you have.

A drawing, a sample, a photo or a short description of the work is enough to start. A complete RFQ is not required for an initial fit review. Need an NDA first? Tell us and we start there.

General: 262.276.0050 · info@relycm.com · Parts on hold: 262.853.1634